A setup charge covers the preparation work required before a single item is printed — creating screens, mixing inks, and configuring the press for your specific artwork. This happens once per order, regardless of quantity.
You may also hear it called a "screen charge" or "plate charge" — these all refer to the same thing. Setup charge is simply the broader term.
The Truth About "Free Setup"
Some companies advertise "free setup" — but setup is never truly free. The labor still happens; it just gets priced differently. Here's how it works:
A Real-World Example
Transparent Pricing
$0.50/each
+ $25.00 setup fee
= $75 total (100 pcs)
"Free Setup" Pricing
$0.75/each
+ $0.00 setup fee
= $75 total (100 pcs)
The $25 setup cost ($0.25 per piece at 100 units) is baked into the per-piece price. Same total — different presentation.
There are two legitimate scenarios where you genuinely pay no separate setup line item:
Distributor-Absorbed Setup
Some suppliers roll the setup cost into their wholesale pricing to distributors like us, allowing us to pass it along as "free setup" to you — while the cost is simply built into the product price.
Full-Color Digital Printing
Digital printing works like a high-end inkjet printer — no screens are created. This is a genuinely different pricing model where per-piece cost covers everything, similar to printing at home.
Our commitment: However pricing is presented, we guarantee to match or beat any competitor's total order price — setup included.